Shaft generator retrofit difficult, not impossible says The Switch

The workings of a shaft generator (Source: Charlie Bartlett)

Shaft generators are being installed on a huge number of newbuild vessels, as one of the easiest ways to offset the inefficiency of auxiliary gensets. But speaking with Ship Repair Newsletter last week, The Switch admitted that retrofits are a tiny fraction of its market share – but, they are possible, and, it is implied, the market could grow in due course.

Because it can use the vessel’s most efficient engine – a gearless, long stroke piston engine – to generate power, a shaft generator is regarded as substantially more efficient than firing up an auxiliary genset. This makes it possible to increase power generation efficiency by 10-20%. Permanent magnet (PM) technology, used in The Switch shaft generators, is able to achieve greater efficiency gains still of 4%, thanks to a lack of powered coils.

“These are big structures, and the main barrier to retrofit is that they require a big hole to be cut in the ship’s hull,” explained The Switch’s CEO Miika Reinikka.

Shaft generators cannot be assembled on site, as they require climate-controlled lab conditions to build, meaning that they must be transported and installed as one unit. However, the industry is currently considering similarly drastic retrofit projects including fitting of new fuel tanks and fuel supply systems for fuel switching. Retrofit, then, is a challenge, but not insurmountable. “It can be done, Reinikka agreed.

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